15 free tools. Zero guesswork.

1. 1.Answer five quick questions about your product, customer, and filling process.
2. 2.Get your top-match format plus a runner-up worth comparing.
3. 3.Click through to the format's full technical blueprint.

Format is the first and most expensive decision in packaging — pick wrong and you re-tool, re-quote, and re-launch. Sixty seconds here points you at the right blueprint before any money moves.

1. 1.Check every threat that degrades your product — moisture, oxygen, light, aroma, grease, freezing.
2. 2.Read the recommended starting structure and why it fits.
3. 3.Follow the link to explore that barrier system in the materials library.

Under-spec the barrier and your product goes stale on shelf. Over-spec it and you pay for protection you don't need on every single unit. Matching barrier to threat is where packaging budgets are won.

1. 1.Tap up to three formats to add them to the table.
2. 2.Compare shelf behavior, reclose, print panels, barrier range, fill weight, and equipment needs.
3. 3.Click any column header to open that format's blueprint.

Format pages sell each format on its own terms — this table makes them compete. Seeing 'equipment needed' and 'fill weight' side by side usually settles the debate in one look.

1. 1.Click each finish to preview it on the same pouch.
2. 2.Note how the finish changes the brand impression before reading a word.
3. 3.Order the sample kit to feel the difference physically — finish is a touch decision too.

Finish is the single fastest premium cue a package sends, and it's nearly free to choose well. Brands routinely under-think it — then wonder why a competitor's identical product reads more expensive.

1. 1.Enter your pouch width, height, and gusset.
2. 2.Preview the template — die line, 0.125″ bleed, safety margin, and gusset fold at true proportions.
3. 3.Download the SVG and hand it to your designer as the planning canvas.

Most artwork rejections trace back to art built without a die line — wrong size, no bleed, text in the gusset fold. Starting from a dimensioned template prevents the most common (and most avoidable) production delay.

1. 1.Pick the product type closest to yours — this sets the bulk density.
2. 2.Enter your fill weight in ounces.
3. 3.Read the estimated fill volume and the suggested standard pouch size.

Pouch size drives material cost, shelf footprint, and perceived value all at once. Starting near the right size means your first quote and first samples are already in the zone.

1. 1.Enter your run quantity (defaults are illustrative — replace with real quotes when you have them).
2. 2.Compare total cost for digital versus flexo including plate costs.
3. 3.Note the break-even quantity — below it digital wins, above it flexo wins.

This is the most misunderstood economics in packaging. Digital has no tooling but a flat unit cost; flexo front-loads plates then gets cheap. Knowing where the lines cross keeps you from overpaying at either end — and tells you when it's time to graduate.

1. 1.Choose wrap label or shrink sleeve.
2. 2.Enter your container's diameter and the height you want covered.
3. 3.Get label width with overlap, or sleeve layflat width and cut length.

Label and sleeve dims are pure geometry — but get the overlap or shrink allowance wrong and you get gaps, wrinkles, or misregistered seams on every unit. This does the π for you.

1. 1.Enter the finished bag width and height your machine produces.
2. 2.Enter the number of units you need.
3. 3.Read web width, print repeat, and total lineal feet of film required.

Film is quoted by the roll, not the bag — so translating your unit count into web math is step one of any rollstock conversation. Walking in with lineal footage makes your quote faster and sharper.

1. 1.Enter units per case and your case pattern (cases per layer × layers).
2. 2.Enter total order units.
3. 3.Get case count, units per pallet, and total pallets for freight planning.

Storage and freight surprises eat margins after the packaging math was already done. Knowing your pallet count before ordering means warehouse space and shipping quotes are real numbers, not guesses.

1. 1.Enter your annual unit volume.
2. 2.Enter your current package weight and the comparable pouch weight in grams (defaults are typical).
3. 3.See material saved per year, percentage reduction, and the freight equivalent.

Sustainability claims need numbers behind them — for customers, retailers, and ESG reporting. Flexible packaging's weight advantage over rigid is dramatic, and this puts your specific figure on it.

1. 1.Enter any thickness value.
2. 2.Select its unit — micron, mil, gauge, millimeter, or inch.
3. 3.All five units update instantly. One converter, every direction.

Film specs arrive in whatever unit the supplier prefers — microns from one, gauge from another, mil on the spec sheet. Comparing quotes without converting correctly is how brands accidentally buy thinner film than they think.

1. 1.Scan the chart for the gauge you've been quoted.
2. 2.Read across for mil, micron, millimeter, and inch equivalents.
3. 3.Bookmark it — this table comes up in every film conversation.

The industry talks in three units interchangeably and assumes you keep up. Having the standard chart on hand means you're never the one nodding along without knowing the thickness being discussed.

1. 1.Enter a value in ounces, grams, fluid ounces, or milliliters.
2. 2.Pick the product type so density is applied correctly.
3. 3.Read the value in all four units at once.

Weight and volume get conflated constantly — a 12 oz bag of chips and 12 fl oz of sauce are wildly different package sizes. Density-aware conversion prevents the classic sizing mistake before it reaches a quote.

1. 1.Enter both quote totals.
2. 2.Add your units per run and runs per year.
3. 3.See the percentage difference, savings per unit, and the annualized impact.

A few hundred dollars between quotes looks small until you multiply by every run, every year. And the reverse matters too: a slightly higher quote with the right structure is often the cheaper decision. This makes both visible.